Non-ferrous metals
Non-ferrous metals are generally more expensive per pound
than the ferrous metals, and are used only when some characteristic not
possessed by iron or steel is essential or desirable in application. Some of
these characteristics are: high electrical and heat conductivity, high
corrosion resistance, non-magnetic qualities, light weight and the ease of
fabrication.
Some of the non-ferrous metals possess a high electrical conductivity.
Silver is the best conductor of the electric current, the conductivity of
copper and aluminum is a little lower than that of silver, but they are used
for electric equipment such as wire, cables, etc., while silver cannot find
application in these cases because of its very high cost.
High resistance to corrosion is another useful property of many non-ferrous
metals. Some of them, such as gold and platinum, do not corrode at all
because they cannot combine with the oxygen in the air. Copper and tin also
have a low ability of combining with oxygen, which is the cause of their
high resistance to corrosion. But aluminum and zinc can easily combine with
the oxygen of the air, yet we know that they are highly resistant to
corrosion. How can it be? The fact is that these metals form a protective
coating which prevents the oxidation of the surface of the metal. This
coating, which is a thin film of metal oxide on the surface, is formed
immediately when the metal comes in contact with the air, thus protecting it
from corrosion.
In many cases it is very important to have a light weight metal as, for
example, in building airplanes. Aluminum and magnesium are such metals. Pure
aluminum has little use in industry because it is too soft for most
applications, but it is widely used as a base for alloys possessing good
mechanical properties and very light weight. Magnesium is very light, too,
but it has almost no resistance to corrosion and therefore it may be used
only in the form of magnesium alloys.
Some applications require very ductile metals, that is, metals that can be
easily hammered in different shapes. Some nonferrous metals, such as lead
and tin, possess very high ductility.
Lead
Lead is a very heavy, bluish grey metal. Lead is found in the form of lead
ore. It is the softest metal in general use. Lead is so soft that it can be
easily cut with a knife. When cut, it is very bright, but this is not long:
as soon as the air comes in contact with the cut, a dark film covers the
surface of lead. This dark film, however, prevents oxidation of lead, thus
giving it good resistance to corrosion. Water and air have little effect
upon lead and therefore it is used for special lead pipes and for covering
electric cables in order to protect from oxidation. Lead is highly resistant
to corrosion, but its strength is so low that it must be supported by a core
of some other material whenever it is subjected to stress of any magnitude.
It is extensively employed as a lining for acid tanks, as piping and as a
coating for electrical cables. It is also employed as the principle
constituent of much antifriction bearing metal lining as well as in other
alloys.
Aluminum, a silvery white metal is found in clay; about 8 per cent of the
earth is aluminum. It is soft and can be cast into many forms. Aluminum
melts at 1,218 degrees Fahrenheit and it can be drawn into very fine wire or
hammered or rolled into thin sheets, some only 0,00025 inch thick. Aluminum
is very light in weight, does not rust and is used for automobile and
airplane parts and in other cases where light-weight metal is necessary.
Aluminum is a light-weight metal principally employed in alloy form in
engineering applications, since its strength in the pure state is
comparatively low.
An aluminum alloy containing about 8% copper is used for sand-moulded
castings, and is stronger than pure aluminum but possesses less ductility.
Zinc alloys of aluminum are used for die-castings, and have greater strength
and ductility than copper alloy die-castings, but have less resistance to
corrosion and heat. The addition from 5% to 12% silicon to aluminum
furnishes excellent casting qualities.
Copper is the oldest metal known to man. This very useful tough
reddish-brown metal is found in the form of copper ore and is produced in
the form of wire, bars, plate and sheets. Copper is second best conductor of
electricity, silver is the best of them. Copper is used for electric,
telephone, and telegraph wires and cables as well as for water heaters,
pipes, etc. Copper may be easily rolled and drawn into wire because it
possesses high ductility. It possesses a high resistance to atmospheric
effects and chemical corrosion, has good mechanical properties, and not a
very high cost. Cast copper has low hardness, but its hardness and strength
may be largely increased by some cold-working operations. By heating and
slow cooling copper may be softened again.
Tin is a corrosion-resistant metal that is used in pure form as a protecting
coating for iron and steel plate.