Camshafts
One of the most important components in any engine is the camshaft.
Whether the camshaft is in a pushrod engine or an overhead cam engine, it
controls the opening and closing of the valves. This, in turn, controls the
flow of air and fuel into and out of the engine which determines engine
performance, fuel economy and emissions.
In pushrod engines, the camshaft is either chain or gear driven off the
crankshaft. In OHC engines, the camshaft may be belt or chain driven from
the crankshaft or an intermediate shaft. The drive ratio is always 1:2 so
the cam turns at half the speed of the crankshaft. This is because the
crankshaft in a four stroke engine makes two complete revolutions for every
power cycle (intake stroke, compression stroke, power stroke and exhaust
stroke).
Cam-related problems can occur for a variety of reasons. As an engine
accumulates miles, the timing chain stretches. The added slack in the chain
has a retarding effect on cam timing, which reduces compression and torque.
It can also retard ignition timing if the distributor is cam-driven. Most
OHC engines that use a chain drive have some type of automatic chain
tensioning device, but pushrod engines do not. Consequently, the timing
chain and gear set often need to be replaced in high-mileage pushrod engines.
In OHC engines with belt-driven cams, the main concern is belt failure. If
the belt snaps, the cam stops turning and the engine quits. Some valves will
be held in the open position, which may result in bent valves and/or damaged
pistons if the engine does not have enough clearance between the pistons and
valves to freewheel.
To minimize the risk of such damage, most vehicle manufacturers recommend
replacing OHC timing belts at specific mileage intervals for preventive
maintenance. On older OHC engines, 60,000 miles is the typical replacement
interval. On newer OHC engines, it is 100,000 miles.
Cam failures can occur if there are lubrication problems in the engine.
Lifters create a lot of pressure and friction on the cam lobes, so the lobes
and cam bearings must receive lots of oil. If oil pressure is low or the oil
is dirty, the cam may suffer accelerated lobe wear and ultimately lobe
failure resulting in a dead cylinder (no valve action). This type of cam
damage can also be caused by using the wrong viscosity motor oil. In
overhead cam engines, it is a long way from the oil pump to the top of the
cylinder head. On cold mornings when the oil is thick, it can take quite a
few seconds for adequate oil pressure to reach the cam. That is why most
vehicle manufacturers recommend using 5W-30 oil rather than 10W-30 or 10W-40
for cold weather driving.
Cam breakage or seizure is another problem that can occur in OHC engines.
The cause may be inadequate lubrication but in many instances it is caused
by head warpage. When an OHC engine gets too hot, the cylinder head tends to
swell and bulge up in the middle. This changes the alignment of the cam
bores in the head which may cause the cam to bend, bind, seize or break. If
an overhead cam won�t turn freely in the head when the belt and cam
followers are removed, either the cam is bent or the head is warped and
needs to be straightened and/or align bored.