The armature
A rotating electrical machine consists of a field and an armature that
rotate with respect to each other. The armature is the part of the machine
in which the energy conversion takes place. The field provides the magnetic
field to aid this process. In DC machines, the field is stationary (the
stator) and the armature rotates within it (the root), because the rotation
in necessary to switch the armature connections by means of the commutator,
but it is only the relative motion that counts. In an alternator, the
armature is stationary and the field rotates. The field consists of an iron
core to carry the magnetic field, and a winding to excite the magnetic field
by the current passing through it (first principle). The magnetic field is a
passive but essential component in the operation of the machine. Like the
field, the armature also consists of iron to complete the magnetic circuit,
and is separated by a short air gap from the iron of the field. It is
important that the air gap be as small as possible and remain uniform as the
armature rotates.
The armature also has windings. In a generator, these conductors are move in
the magnetic field producing a voltage (generator action). If a circuit is
completed and current flows in these windings, a force is produced resisting
the rotation of the armature (motor action) so that the driving machinery
experiences a mechanical resistance and does work, which is being
transformed into electrical energy. In a motor, these conductors are moved
in the magnetic field producing a voltage (generator action). If a circuit
is completed and current flows in these windings, a force is produced
resisting the rotation of the armature (motor action) so that the driving
machinery experiences a mechanical resistance and does work, which is being
transformed into electrical energy. In a motor, these conductors are
supplied with an electrical current, so that a force acts on them in the
magnetic field (second principle), and this force can do external work. When
the armature rotates while exerting the force, work is done, but a voltage
is also produced opposing the applied voltage, resisting the flow of current
in the armature (third principle), implying a change of electrical work into
mechanical work.
This opposing voltage generated when the armature of a motor turns is called
counter-electromotive force. It might seem that it resists current flow
through the motor, and of course it does, but it is really the essential
factor in turning electrical into mechanical energy. Only the current that
is driven into a counter-emf appears as mechanical work at the motor shaft;
all else is wasted, the energy going into heat instead of mechanical work.
Early inventors of electric motors did not realize this, and tried simply to
get as much current into the motor as possible, which only burned the motor
up without producing any mechanical effect.
Current is supplied to the armature through sliding contacts formed by
graphite blocks (called brushes because originally brushes of phosphor
bronze wire were used instead) pressing against copper rings. It is usually
necessary to change the connections of the armature windings as they rotate
with respect to the magnetic field, and this can conveniently be done by
making the copper rings in segments. The result is the rotary switch called
the commutator. These days, semiconductor switches can be used for this
purpose in small motors, eliminating the commutator, but the principle is
the same. The commutator and brushes are the only parts of a machine that
normally require maintenance, except for the bearings and other mechanical
elements. If it is not necessary to switch the current, was in AC machines,
the moving contactsare called slip rings.